Extrusion Blow Extrusion Blow Molding (EBM)

BLOW-OUTS & HOLES

Recommended Actions

Parison too short • Lengthen parison to proper length. . Air blow not completely venting • Increase vent time. • Install "dump valve" for air venting. • Check solenoid for proper operation. • Increase I.D. size of air blow plumbing. Blow-up ratio too great • Use larger diameter die. • Use resin that has greater "die swell". Damage on head tooling • Check for nicks, burrs, scratches etc. Clamp speed • Adjust clamp speed slower or faster. Clamp pressure too low • Adjust clamp pressure. Blow pressure too high • Adjust air pressure. Moisture in the resin • Properly dry the material. Trapped air • Purge the material (may have been caused by hopper going empty). Feed zone too cold • Increase temperature of feed zone. Melt temperature too low • Check temperature of parison, adjust as needed. Fines in hopper • Reduce fines to acceptable level. Pinch-off too sharp • Widen pinch-off land. Pinch-off too wide • Decrease width of pinch-off land. Pinch-off too hot • Check cooling water temperature. • Check water flow to mold. • Check mold for blockage of water ports. • Check parison temperature. Damage on mold • Check for damage along parting lines. • Check for damage to pinch-off. Mold not closing properly • Check guide-pins and tolerances. • Realign mold halves • Install mold stops on press platens to even out clamping. Possible Causes Possible Solutions
  • Parison too short
  • Lengthen parison to proper length.
  • Air blow not completely venting
  • Increase vent time.
  • Install "dump valve" for air venting.
  • Check solenoid for proper operation.
  • Increase I.D. size of air blow plumbing. Blow-up ratio too great
  • Use larger diameter die.
  • Use resin that has greater "die swell".
  • Damage on head tooling
  • Check for nicks, burrs, scratches etc.
  • Clamp speed
  • Adjust clamp speed slower or faster.
  • Clamp pressure too low
  • Adjust clamp pressure.
  • Blow pressure too high
  • Adjust air pressure.
  • Moisture in the resin
  • Properly dry the material.
  • Trapped air
  • Purge the material (may have been caused by hopper going empty).
  • Feed zone too cold
  • Increase temperature of feed zone.
  • Melt temperature too low
  • Check temperature of parison, adjust as needed.
  • Fines in hopper
  • Reduce fines to acceptable level.
  • Pinch-off too sharp
  • Widen pinch-off land.
  • Pinch-off too wide
  • Decrease width of pinch-off land.
  • Pinch-off too hot
  • Check cooling water temperature.
  • Check water flow to mold.
  • Check mold for blockage of water ports.
  • Check parison temperature.
  • Damage on mold
  • Check for damage along parting lines.
  • Check for damage to pinch-off.
  • Mold not closing properly
  • Check guide-pins and tolerances.
  • Realign mold halves
  • Install mold stops on press platens to even out clamping.
  • Possible Causes Possible Solutions

Related Knowledge

Source

Imported from Molding Defects All Platforms spreadsheet

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